PTFE-lined Butterfly Valve

PTFE-lined Butterfly Valve

Details
The PTFE-lined Butterfly Valve is designed for handling corrosive and chemically aggressive media in industrial pipeline systems.
The wetted parts are fully lined with PTFE (polytetrafluoroethylene), providing a chemically inert barrier between the process fluid and the valve body.
Category
Butterfly Valve
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Description
Technical Parameters

Product Overview

 

The PTFE-lined Butterfly Valve is designed for handling corrosive and chemically aggressive media in industrial pipeline systems.

 

The wetted parts are fully lined with PTFE (polytetrafluoroethylene), providing a chemically inert barrier between the process fluid and the valve body.

 

It is widely used in chemical processing, acid/alkali systems, pharmaceutical production, and corrosion-sensitive industrial pipelines.
 

Technical Specifications

 

Size Range

DN50 – DN800

Pressure Rating

PN1.0 – PN2.5 MPa

Temperature Range

-20°C to 180°C

Body Materials

Cast Iron / Ductile Iron / Carbon Steel (optional)

Lining Material

PTFE (PTFE / enhanced PTFE options)

Seat / Sealing Surface

PTFE + wear-resistant reinforced layer

Media

Strong acids, alkalis, salts, corrosive industrial fluids

Connection Type

Flanged (Standard: GB/T 12238, Option: ASME B16.5 Class 150 / EN 1092)

All dimensions follow GB/T 12238 flange connection standards for direct installation without additional modification.

 

Core Advantages & Durability Engineering

 

Available from DN50 to DN800 to cover both plant utility lines and large-scale process piping.

 

Rated for PN1.0 to PN2.5 MPa pressures and -20°C to 180°C temperatures without liner deformation.

 

Built with GB/T 12238 flange connections for direct, modification-free on-site installation.

 

Features a composite wear-resistant layer over the PTFE seat to significantly extend operational lifecycle.

 

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Primary Applications & Industries

 

Chemical Processing: Sulfuric acid, hydrochloric acid, nitric acid, chlor-alkali plants, and strong organic solvents.

 

Water Treatment: Industrial wastewater treatment, seawater desalination plants, and chemical dosing systems.

 

Pharmaceutical & Semiconductor: High-purity chemical distribution and ultra-pure water (UPW) systems requiring non-reactive surfaces.

 

Quality Assurance & Factory Verification

 

As a verified OEM/ODM manufacturer, our quality assurance protocol eliminates operational risks before shipment:

 

100% High-Voltage Spark Testing: Every lined component undergoes a non-destructive high-voltage spark inspection to guarantee zero micro-porosity, pinholes, or insulation defects in the polymer layer.

 

Dual-Stage Pressure Verification: Fully compliant with API 598. Every single unit undergoes a shell hydrostatic test and a zero-leakage pneumatic seat test before final packaging.

 

Traceability & Certification: Complete material test reports (MTR) matching EN 10204 3.1 and pressure test certifications are generated and archived for every batch.

 

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FAQ

 

Q: Can your PTFE-lined butterfly valves replace standard valves in ANSI standard pipelines directly?

A: Yes. We offer standard face-to-face dimensions and flange drillings that perfectly match ASME B16.5 Class 150 and EN 1092 standards, allowing for direct, drop-in replacement without piping modification.

Q: How do you ensure the PTFE lining has no pinholes or thin spots?

A: We perform a 100% High-Voltage Spark Test (typically at 10kV-15kV) on the entire lined surface. Any micro-porosity will trigger an alarm, ensuring only flawless liners move to assembly.

Q: What certifications do you provide with the shipment?

A: Every shipment comes with a comprehensive Quality Documentation Package, including EN 10204 3.1 Material Test Reports (MTR), API 598 Pressure Test Certificates, and Spark Test Logs.

Q: Do you support OEM/ODM branding for global distributors?

A: Yes, as a verified manufacturer, we offer full OEM/ODM services, including custom nameplates, specific paint colors (RAL codes), and customized packaging for international distributors.

 

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